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EBR Series High Shear Homogenizer

ELE 26 years focusing on the industry, with the effort to keep improving and upgrading, the machine technique is very mature and quality is very stable. 

With ELE's machines the homogenizing efficiency and effect get improved, use less processing time to get a more stable and longer emulsified product.

To use the best price to buy the highest level of quality and efficiency of product, which could be the most satified purchasing experience for customers.

ELE High Shear Homogenizer Includes the Following Types:

Hydraulic lifting Homogenizer

Pneumatic Lifting Homogenizer

Electric Lifting Homogenizer

Vacuum Type Homogenizer

ELE: Your Professional High Shear Homogenizer Manufacturer

Over 25 Years Manufacturing Experience

Shanghai ELE,  with R&D, factory, global sales, engineers and market together, is largest manufacturer of High Shear Homogenizer located over more years.

ELE machine is manufactured by precision grinder machine, lathe machines, boring machine, polishing machine, drilling machine, rolling machine, milling machines, CNC machines.

With around 25 years rich experienced engineers in this area, ELE strictly control the every single process from raw material to processing, to assembling to final products testing. Strictly control the accuracy during processing.

· The grinding cavity is consists of three groups of stator and rotor (2 layers, 4 layers and 6 layers), highly working accuracy, large capacity and wide viscosity, more suitble for industrial on-line production.

· High shear emulsion pump is best emulsifying effect and top efficiency, more suitable for production which need high requirement for emulsifying, then it is the first choice for the micro-emuslion production.

· According to your PH, there are materials of ss304 and 316L for your choice.

· Adopting double mechanicial seal also can configure water protector

· It is elastic connection, low noisy and table performance.

· It can design jacket for cooling and heating. 

ELE® Company has been certified by the society by virtue of its excellent quality and excellent performance in the industry .

ELE has obtained CE ，SGS ,TUV Certification, also support other third-party by ISO,BV ... ELE is the only manufacturer who has its own mechanical seal patent in Shanghai.  Patent No.: 201610459850.7

We have received high praise from many customers from Asia, Europe, Africa, and north and south America, that ELE homogenizer has a better homogenizing effect and efficiency, the material after processing no seperation and sediment.

Quality Control

1、We start from the screening of raw materials for machine production. All carbon steel bodies, stainless steel main working bodies and other accessories are from famous iron and steel foundries in China. Each batch of raw materials is supplied with material test report, and the composition of carbon steel must meet the requirements of American Standard 1045 and din C45. Stainless steel must meet the requirements of American Standard ASTM a240 and Din1.4301 (x5crni18-10).

2、 Each step of cutting, grinding, stamping, bending, punching and welding has ELE drawing specifications. ELE company has high-precision machine tools, each operator has more than 15 years of experience. The machining standard center of each part has its own characteristics, especially in the plane. In the process of crankshaft machining, the accuracy is strictly controlled within plus or minus 0.01mm. In order to reduce the possibility of liquid leakage, we almost all use chamfer welding. This also Indirectly makes our processing cost is higher than that of most of our peers.

3、 We have special personnel to monitor and inspect all production links. Once any non-standard or unqualified products are found, they will be reworked or scrapped at the first time. Prevent it from flowing into the next link and affecting the quality of final products.

Efficient service ability

1.Before order, customer can take materials to our lab and make test grindings, spot-testing parameters 

like particle size distribution, obtain reliable data for model selection;

2.We provide you opeatian manual by chinese or English;

3.We offer you Videos for equipment installation and maintenance in both English and Chinese;

4.With three years of spare parts inventory to ensure normal use and make you to be in trouble free;

5.Within 12-months warranty period, we promise to change damaged parts free of charge by air or by sea;

6.After delivery, our professional engineer will offer on-site guidance debugging free of charge, according to different characteristic of materials, to set up the operational parameters of the mill and ensure optimal grinding quality & equipment running status;

7.After the warranty period, we provide maintenance and maintenance service, only charge the cost;

8.Meanwhile, our skillful grinding experts can offer you free professional technical consulting and service.

Data Sheet & Models

High Shear Homogenizer: The Ultimate FAQ Guide

What is High Shear Homogenizer Mixer?

The high shear homogenizer is the machine that to shear, disperse and impinge the material through the high-speed rotation of the homogeneous head connected with the engine. In this way, the material will become more delicate and promote the fusion of oil and water. Widely used in cosmetics, shower gel, sunscreen, and many other cream products are used in the emulsifier. Food industry in the sauce, juice, etc. Ointment in the pharmaceutical industry. Petrochemical, paint, paint, ink and so on will be used high shear homogenizer.

What is shearing homogenization?

Precision matching of rotor and stator, working head (rotor and stator forgings) claw structure, two-way suction, high shear efficiency.

Intermittent high shear dispersion emulsifying homogenizer is to form high frequency, strong circumferential tangential velocity, angular velocity and other comprehensive kinetic energy efficiency through high speed and stable rotation of rotor. Under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects are formed in the reasonable narrow clearance between the stator and rotor. The material is recycled in the above working process in the container, and the final product is obtained.

What Are the Application Areas of the High Shear Homogenizer Mixer?

Emulsifier has a wide range of applications, such as adhesives, paint coatings, cosmetics, food, medicine, plastic resin, printing and dyeing, ink, asphalt and other industries have a wide range of applications.

Fine chemicals: plastics, fillers, adhesives, resins, silicone oil, sealants, slurry, surfactants, carbon black, defoaming agents, brighteners, leather additives, coagulants and so on.

Petrochemical industry: heavy oil emulsification, diesel oil emulsification, lubricating oil, etc.

Daily chemical industry: washing powder, concentrated washing powder, liquid detergent, all kinds of cosmetics, skin care products, etc.

Paint ink: latex paint, inner and outer wall paint, water-based oil paint, nano paint, coating additives, printing ink, printing ink, textile dyes, pigments, etc.

Biomedicine: sugar coating, injection, antibiotic, protein dispersant, medicine cream, health care products, etc.

Pesticide and fertilizer: pesticide, herbicide, emulsion, pesticide additives, fertilizer, etc.

Food industry: chocolate shell, fruit pulp, mustard, residue cake, salad dressing, soft drinks, mango juice, tomato pulp, sugar solution, food essence, additives, etc.

Nano material: nano calcium carbonate, nano coating, all kinds of nano material additives, etc.

Road asphalt: ordinary asphalt, modified asphalt, emulsified asphalt, modified emulsified asphalt, etc.

Why Do You Need a High Shear Homogenizer Mixer?

Emulsions are the most widely used dosage form in cosmetics, ranging from watery fluids to thick creams. Therefore, the discussion of emulsions is of great significance to the research and production, as well as the preservation and use of cosmetics. In this way, the material will become more delicate and promote the fusion of oil and water.

What Are the Limitations of Using a High Shear Homogenizer?

High Shear Homogenizer most is batch processing, when batch materials over 1000L per batch ,It is difficult to ensure that the material in the vessel is evenly dispersed and sheared. So suggest match a homogenizer pump working together .

Beside capacity limitations , high shear homogenizer popular use slurry grinding , its rotor and stator high speed rotation to shear slurry particle size, it normal can reduce to micron grade , can not arrive nano size , if ask particle arrive nano size , need match with ELE bead mill 

Which Components make up High Shear Homogenizer Mixer?

High Shear Homogenizer Mixer mainly composed of motor and Homogenizer head  and base frame and electronic control system

Optional ：Pneumatic lifting/ hydraulic lifting.

What are Quality Standards for Good High Shear Homogenizer Mixer?

Experienced customers know that，homogenizer head is most parts  of high shear homogenizer, good quality high shear homogenizer must need good homogenizer rotor and stator as belo

1)  Narrow rotor and stator gap 

as you know the high shear homogenizer working principle is motor drive rotor in high speed rotate, high speed rotor and  fixed stator forming a strong shear force to shear materials to micron size,like scissor, so of course is  the rotor & stator gap more small , the shear force more high for materials

it more need  precision processing, we adopt most advanced technology for rotor and stator ,rotor and stator can arrive mini 0.10-0.15mm clearance ,  when the motor rotate at high speed,it shear force very strong , thus homogenizer very good 

2)  precision forging rotor and stator 

rotor and stator after forging will more hard, more durable use ,some factory for save cost , not forging for rotor and stator 

Thus  rotor and stator is soft , after use sometime , it will be worn , it will affect emulsion effect 

What is the Principle of a High-shear Homogenizer?

Precision matching of rotor and stator, claw structure of working head (manufacturing of rotor and stator forgings), two-way suction and high shear efficiency.

The intermittent high shear dispersion emulsification homogenizer forms the comprehensive kinetic energy efficiency of high frequency and strong circumferential tangent speed and angular speed through the high-speed and stable rotation of the rotor; Under the action of the stator, strong and reciprocating hydraulic shear, friction, centrifugal extrusion, liquid flow collision and other comprehensive effects are formed in the reasonably narrow gap between the stator and rotor. The materials cycle through the above working process in the container, and finally obtain the product.

Intermittent high shear working process:

1. Under the centrifugal force generated by the high-speed rotating rotor, the materials in the figure are sucked into the working chamber from the upper and lower feeding areas of the working head at the same time.

2. The strong centrifugal force throws the material into the narrow and precise gap between the stator and rotor from the radial direction. At the same time, the material is initially dispersed and emulsified by centrifugal extrusion, impact and other forces.

3. Produce a linear speed of at least 15m / s at the outer end of the high-speed rotating rotor, up to 40m / s, and form strong mechanical and hydraulic shear, liquid layer friction, impact and tear, so that the materials can be fully dispersed, emulsified, homogenized, broken and ejected through the stator slot at the same time. The emulsifying machine shears, disperses and impacts the materials through the high-speed rotation of the homogenizing head connected with the engine. In this way, the material will become more delicate and promote the integration of oil and water. Sauce, fruit juice, etc. in the food industry. Ointment in the pharmaceutical industry. Emulsifying machines are used in petrochemical industry, paint, coating ink, etc. The application of mixing, stirring, dispersion, homogenization, emulsification and grinding in the process of experiment or industrial production.

4. The material is continuously ejected from the radial direction at high speed, changing the flow direction under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction force generated in the rotor area, the upper and lower strong overturning turbulence is formed. After several cycles, the materials finally complete the process of dispersion, emulsification and homogenization.

What Are the Factors Affecting the Efficiency of High Shear Homogenizers Mixer?

1. The form of the emulsifying head (batch type and continuous type)

2. The shear rate of the emulsifying head (the larger the effect, the better)

3. Tooth structure of the emulsifying head

4. The time that the material stays in the dispersed wall. (It can be regarded as the same motor, the smaller the flow, the better the effect)

5. Number of cycles (the more, the better the effect)

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